RFID tags have started to become a crucial part of business, and they are starting to dig into the manufacturing business. Known as Industry 4.0, manufacturing logistic systems, RFID has been considered for use on mechanical units. RFID sensors work through radio transmissions and sensors that can provide information in real time. These gadgets can improve manufacturing logistics in several ways, and it takes minimal human effort to maintain control over the units. Not including costs, RFID can greatly improve the manufacturing stage of many businesses, and improve production.
What is Industry 4.0?
Since the developments of the first manufacturing plants, new technologies and better practices have helped the manufacturing industry to grow. Known as the “fourth industrial revolution”, Industry 4.0 signifies the new wave of technology to mass produce more products easier and faster. Real time data can be downloaded at any point in the production process, which can identify any irregularities or setbacks. Using RFID technology can help manufacturers correct any issues on the fly. Connecting different machines with one another can vastly improve production, lower costs, and manage the products being created.
While many manufacturer’s use some sort of system to catalog their products, RFID makes managing products more efficient. There are numerous ways RFID continues to work in sync with manufacturers including producing customized products, making cataloging more effective, and producing better results. All the information from the production floor is managed, and there are some plants that can run entirely on the machines. Humans can devote more time to making sure the plant is running as it should, and errors can become a thing of the past. More products are being made better, which results in costs of replacing broken products to the consumer.
What Does It Mean for the Worker’s?
In many production plants, machines have made manual labor a lot easier, but some machines take handful of workers to operate. Since machines can do the work of a lot of people in a short amount of time, it’s understandable why workers may fear losing their job to a machine. It’s understandable they may not like how the machines may operate by themselves, but the fact remains, there are other possibilities for worker’s. They can learn how the system works, and monitor the machines instead of operating them, which makes them safer. People will need to collect and translate the data, as well, so teaching them how to operate in a machine run factory doesn’t mean the end of a steady job.
Using RFID in manufacturing plants is an obvious win, with the ability to connect processes and machines with one another so they are on the same page. In the manufacturing process, initialization is enhanced, and with everyone working together, it can eliminate any mistakes during the manufacturing. After the manufacturing process is done, supply chains can monitor when the product will arrive, and prevents counterfeiting products. When the product is placed for sale, consumers can view which stores have the product and visit them. After the sale of the product, it is classified as sold, which takes it out of the system, preventing overhead and loss costs.
As with any complex system, one concern is the format for RFID. Luckily, there are not too many formats to learn, and the systems are simple. The two most common forms of RFID are long-range and vicinity RFID. Long-range RFID is commonly called to as RAIN RFID, uses the UHF band to operate, and can read tags up to 15 meters while offering the fastest recognition rates. It is preferred for use in factories, and processes inventory. Vicinity RFID uses the HF band, reads at 1.2 meters, and has a lower tag recognition. Vicinity RFID readers are great for smartphone users, which is great for the consumer to use in different shops and other areas.
As the world of technology expands, so are the endless possibilities for using that technology. In manufacturing plants, RFID can be a crucial tool that can help manufacturers produce more products at a more efficient rate.
Machines can communicate with one another, and any mistakes that happen can be made right away. Using an RFID system is ideal for any company that wants to automate processes and utilize technology to connect systems. Industry 4.0 has the chance to become one of the best things to happen to the manufacturing industry, and RFID has the capability to enhance everything.